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HP Designjet 500 and 800 Series Printers - TWI: Media Rejection

In this document:

Introductionback to table of contents

Media is rejected or is not recognized by the printer. The 500 and 800 series printers detect media by using two sensors, the media sensor and the line sensor. Common causes of media rejection are the type of media being used (non-supported), or a faulty sensor. Other possible causes include the encoder strip, the scan-axis motor, the paper axis motor, cable connections, or the electronics module. Use the steps listed below to determine the actual cause of the failure and to replace the appropriate parts.

Contact center agents (troubleshooting to be performed with customer)back to table of contents

The steps below are designed to achieve remote resolution of the issue. If the troubleshooting steps below appear to resolve the issue, attempt to verify printer functionality by printing several internal prints. If the issue persists following the steps below, generate a CSO for service.

  1. Remove the media from the printer.
  2. Turn the printer off, then on and allow initialization to complete.
  3. When initialization is complete, insert media into the back of the printer (the printer should beep and the front panel will display a message to press Enter to load media).
  4. Press Enter.
  5. Choose roll or sheet depending on media that is loaded.
  6. Select the media type (profile).
  7. Attempt to verify functionality, if the problem persists, continue with the remaining steps.
  8. Check the type of media that is being used as the line sensor may have problems detecting transparent media or some types of Non-HP media. Try loading white HP media into the printer and check if the line sensor detects it.
  1. Check the print platen surface for excessive ink deposits that can fool the sensor by reflecting the light. Clean the print platen if ink buildup is noticed (use a lint-free cloth dampened with water).
  2. Attempt to verify functionality.
  3. If the problem persists, generate a CSO for service (send all required parts as listed below).

Parts required (part numbers are subject to change)back to table of contents


Part description

24-inch Models - C7769B, C7769C, C7779B, C7779C

42-inch Models - C7770B, C7770C, C7780B, C7780C

Media Sensor (Required)

C7769-60168

C7769-60168

Encoder Strip (Required)

C7769-60183

C7770-60013

Carriage Assembly (Required)

C7769-60272

C7769-60272

Carriage Belt (Required)

C7769-60182

C7770-60014

Trailing Cable (Required)

C7769-60295

C7770-60274

Scan-Axis Motor (Required)

C7769-60146

C7769-60146

Belt Tensioner Kit (Required)

C7769-60176

C7769-60176

Paper Axis Motor (Required)

C7769-60152

C7769-60152

Interconnect Cable (Required)

C7769-60180

C7770-60016

Interconnect PCA (Required)

C7769-60173

C7769-60173

Electronics Module (Required)

C7779-69144

C7779-69144

CE instructionsback to table of contents

If any of the troubleshooting steps listed below solve the problem, attempt to verify functionality. If functionality is verified, no additional parts should be replaced.

  1. Verify that the media sensor is correctly plugged into the Interconnect PCA (refer to pages 8-19 of the Service Manual). If connection is questionable, re-connect and verify functionality.
  2. If no problems are found with the connections, replace the media sensor (refer to pages 8-19 of the Service Manual).
  3. Following replacement of the sensor, attempt to verify functionality. If problems persist, continue with the remaining steps.
  4. Clean the encoder strip using a lint free cloth dampened with water. Replace the encoder strip if damaged or as needed (refer to pages 8-76 of the Service Manual).
  1. Following cleaning or replacing the encoder strip, turn the printer on and attempt to verify functionality.
  2. If the problem persists, replace the carriage assembly, carriage belt, and trailing cable (refer to pages 8-78 and 8-40 of the Service Manual).
  3. Following replacement, turn the printer on and attempt to verify functionality.
  4. If the problem persists, continue with the "Additional troubleshooting" section listed below.

Additional CE troubleshootingback to table of contents

The steps listed below should be followed if the above troubleshooting section did not solve the problem. Many of the parts listed below must be visually and/or audibly inspected before being determined faulty. Use your best judgement in determining if any of the parts listed below should be replaced. Following replacement of any parts listed below, attempt to verify printer functionality before continuing with additional part replacements.

  1. Inspect/replace the Tensioner assembly as needed (pages 8-74 of the Service Manual).
  2. Replace the Scan-axis motor (pages 8-29 of the Service Manual).
  3. Replace the Paper-axis motor (pages 8-84 of the Service Manual).
  4. Replace the Interconnect cable (pages 8-59 of the Service Manual).
  5. Replace the Interconnect PCA (pages 8-50 of the Service Manual).
  6. Replace the Electronics module (pages 8-24 of the Service Manual).
  7. Following replacement of parts, verify printer functionality as instructed below.

Verify functionalityback to table of contents

  1. Turn the printer on.
  2. Load media into the printer.
  3. From the main front-panel menu, select the Ink menu and press Enter.
  4. Select Troubleshooting, and press Enter.
  5. Follow the instructions on the front panel.
  6. Have the customer send a file from the computer and make certain the file prints correctly.

Copyright Hewlett-Packard Co. 2001
This information is subject to change without notice and
is provided "as is" with no warranty.
Hewlett-Packard shall not be liable for any direct,
indirect, special, incidental or consequential damages
in connection with the use of this material.

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